While olive oil is enjoyed the world over for its culinary and medicinal benefits, its production is integral to both the rural heritage and economy of North African and the Mediterranean. An estimated 2.9m tons of olive oil was produced worldwide in 2012, with some 2.5 million producers in the European Union’s olive sector alone — roughly one third of all EU farmers. This industry offers valuable opportunities, generating both seasonal work on farms and in the off-farm milling and processing industry; but while olive oil production has significant economic benefits, its downside is a surprisingly severe level of environmental harm and degradation.
The dark side of the olive
Two different processes can used for the extraction of olive oil: the ‘three-phase’ and the ‘two-phase’ systems, both of which generate large quantities of byproducts. The three-phase system has two main byproducts, a solid residue known as olive press cake (OPC) and a large amount of aqueous liquid known as olive-mill wastewater (OMW). Typically, it yields 20% olive oil, 30% OPC waste, and 50% OMW, which means that four times more waste is produced than actual product.
More contemporary technology has led to the introduction of the two-phase system. This reduces the volume of OMW, both by using less water and by causing more of the water used—and associated toxic substances— to be held within the olive cake in the form of a semi-solid residue (SOR). However, while the two-phase system produces less OMW, it brings its own pollution risks owing to its high organic matter concentration. Furthermore, traditional treatment technology is designed to cope with waste produced by the three-phase process, and cannot easily handle SOR.
Regardless of these differences, both processes produce effluents exhibiting highly phytotoxic and antimicrobial properties, mainly due to the presence of poisonous, caustic crystalline compounds known as phenols. If not properly disposed of these effluents can result in serious environmental damage. Troublingly, there is no general policy governing the disposal of this waste across olive oil producing nations, and as a consequence there is inconsistent monitoring and non-uniform application of guidelines across these regions.
Snake oil solutions
Each year the Mediterranean alone produces around 30m m3 of OMW which cannot be sent to ordinary wastewater treatment systems, making safe disposal of this waste of serious environmental concern. Moreover, due to the presence of complex compounds, olive processing waste (OPW) is not easily biodegradable and needs to be detoxified before it can properly be used in agricultural or industrial processes.
This poses a serious problem for developing countries such as Morocco, Algeria and Tunisia, where the sophisticated treatment and detoxification solutions needed are simply too expensive. Subsequently, it is common for OMW to be dumped in rivers and lakes or used for farming irrigation, resulting in the contamination of ground water and the eutrophication of lakes, rivers and canals. Eutrophication in turn promotes excessive growth of algae, which deplete the water of oxygen as they die and decompose, causing aquatic populations of plants, fish, and other animals to plummet.

Developments in infrastructure are needed for dealing with olive oil processing wastes. Image by Giovanni Stradano, via Wikimedia Commons
Another common disposal method is to collect and retain OMW in large evaporation basins or ponds, where it is dried to a semi-solid fraction. In less developed countries, this waste—as well as OPC and SOR waste—is often unloaded and spread across the surrounding lands, where it builds up throughout the olive oil production season. Over time these toxic compounds accumulate in the soil, saturating it, and are often transported by rain water to nearby areas resulting in serious hazardous runoff. Because these effluents are generally untreated, this casual method of disposal leads to land degradation and contamination of soil, groundwater and the water table itself.
Even a small quantity of olive wastewater in contact with groundwater has the potential to cause significant pollution to drinking water sources. The problem is more serious where chlorine is used to disinfect drinking water as this reacts with the phenol contaminants to form chlorophenol, which is even more dangerous to human health than phenol alone.
Oil on troubled water
The problems associated with OPW have been extensively studied for the past 50 years. Unfortunately, research has continued to fall short of discovering a technologically feasible, economically viable, and socially acceptable solution. The most common solutions to date have been strategies of detoxification, production system modification, and recycling and recovery of valuable components. Because the latter results in reductions in the pollution and transformation of OPW into valuable products, it has gained popularity over the past decade.
For example, due to its plant inhibiting characteristics OPW, once properly treated, is increasingly being used as an alternative to chemical weed control. Research has also been conducted into using SOR as an absorbent for the management of hazardous oil spills; and in the field of health, studies are suggesting that OPW may be an affordable source of natural antioxidants due to the high rates found in phenolic compounds.
Still, none of these techniques alone offers a complete and exhaustive solution to the problem of OPW disposal. Industry has shown little interest in supporting any current technology or traditional process (physical, chemical, thermal or biological) on a wide scale, due to the high investment and operational costs, the short duration of the production period (three to five months) and the small size of olive mills.
The problems associated with OPW are compounded by a lack of common policy among the olive oil producing regions, a lack of funding and infrastructure for proper treatment and disposal, and a general lack of education regarding the environmental and health disbenefits of improper disposal. While some progress has been made with methods of treatment and detoxification of OPW, there is still significant scope for further research. Given the severity of the environmental impacts, it is imperative that policy-makers and industry leaders undertake more concrete initiatives to develop a sustainable framework for tackling the problem.
We are grateful to EcoMENA for the opportunity to reproduce this article, a version of which first appeared here. EcoMENA is a website focused on raising awareness of renewable energy, sustainability, waste management, environment protection, energy efficiency and resource conservation in the Middle East and North Africa (MENA) region.
Hi Catherine,
thanks to share your interesting article.
I was looking for info on burning olive cuttings as biomass for energy generation as I found it.
Wouldn’t it be possible to burn the OPC to generate electricity? It could be co-fired in coal plants.
The phenols are natural present in olives? What happens if the olives are not harvested but left on the land? Could you explain us?
Yours,
Pieter Jan
There is an EU funding call open to address issues like this on a large scale:
Waste: A resource to recycle, reuse and recover raw materials
http://ec.europa.eu/research/participants/portal/desktop/en/opportunities/h2020/topics/2112-waste-2-2014.html#tab1
Deadline for first stage 8 April 2014. For large projects – expected funding contribution around euro 9M.
Great n eye opener for reader like me, Hope I get more such awareness articles for betterment of lifestyle with secure environment
I raised this in a Blue Economy discussion and received this answer from Dr Martin Blake of BE Sustainable:
” there are indeed some great solutions for the bi-producrs of the olive oil industry. My colleagues in “be sustainable” in Europe (Professor Riccardo Valentini, Phil Risby and Isabella Guerinni) have been working with Universities in Italy and Greece to address the issues confronting the olive oil industry in a sustainable way and seeking to extract multiple revenue streams from the process rather than just oil…”
To me, the underlying issue here is more than technical solutions, it’s how to improve the adoption of these innovations by producers. Sustainability is as much about developing the conversational skills of integrative design and innovation adoption as it is about “problems”.
Hi Catherine,
We have developed WIPO GREEN Technologies (Patent pend.) that produce Wooden board/panels & Pre-fab substitutes from olive press cake (OPC) in 24 to 36 hrs without any machinery,plant etc.Done successfully for old/damaged Fishing Nets,Styrofoam etc.
As for semi-solid residue (SOR), I’ll need a sample before I can comment.
Contact me for info,Tech.transfer rahulnagpaul@rescuwearth.com.
Wish you a Happy New Year 2014 !
BRGDS,
– Rahul Nagpaul
CEO, RESCUW Earth Technologies & Advisory LLP (RETA LLP),
Please tell as more. Sounds interesting
Kindly permit me some more time till May 2014, whereby I complete existing experiments. Secondly, any solution, before advocating must stand test of techno-commercial viability. Hence, as said earlier, I will need some help in olive oil producing region to set up pilot plant, carrying out trial runs etc.; without which I cannot do anything practical. So I will have to appeal to any such party, organization, which is interested in such solution & is ready to undertake to collaborate in these pilot runs. Regards. Dr. Modak
Catherine…thanks for posting a unique waste problem, which so far defeated any techno-economically feasible solution. I have a suitable system, which can not only destroy both types of waste, but generate energy out of the same. The energy (steam or electricity or both) will compensate the operating expenses. I have just completed a pilot runs of the system, working on other similar waste.Once the working commercial model is ready in few months time (say May 2014) we can be ready for trials on olive oil problem. We shall like to set up a pilot unit at a suitable olive processing site. Where do I do it? I do not know. I will need some co-operation from that end. Hence I need a response as to with whom to work with. Regards.
Hi Dr. Modak,
I am happy to you have a potentially feasible economic solution to the olive oil waste problem. If you are interested in conducting a pilot run just be aware that the production season runs generally from November until the end of January. Also, meeting people face to face will generally yield you the best results of getting things accomplished in Morocco.
A few of the production sites I have information on are:
CHCH oil processor at Meknes –
This is the largest olive oil processing company in Morocco producing 10,000 – 12,000 tonnes of extra virgin olive oil. The business is privately owned by Behous Abdellatif and one other investor.
Olive Grove at Ben Guerir –
This 300 hectare grove is located between Casablanca and Marrakech on the Coastal lowlands. Moroccan and Languedoc Picholine are grown but as oil % was only 15% in the area the business had decided to concentrate on the production of table olives to get the best returns. Approximately 50% of the crop went to local sales and 50% was sold to a processor.
Cooperative at Skoura (near Oarzazate) –
This facility operates as a cooperative for growers within a region. This Cooperative had approximately 400 growers
producing oil and table olives for local community needs.
Olive oil processor at M’haya (between Fes and Meknes)
This small processor was typically located in a building and yard within the precincts of the town and is typical of many of the smaller traditional olive oil processing factories in Morocco.
There are also production sites in Taounate, Tameslouht, and Taza that I am aware of. I do not have any contact numbers for you unfortunately, but I hope the information I provided helps you. Good luck on your venture!
Dear Catheriine,
Thanks for your feedback. It certainly helps! Now I am aware of specific areas, where it can be first attempted.
Once the homework is completed, as indicated earlier, I will look around for the means & site to apply it to.
Regards, Dr. Modak
From Catherine’s article, it appears not that simple to deal with the liquid byproduct. Who would of thought that there would be so many toxins from pressing of Olives. I think if it was that simple as you point out Bruno we wouldn’t be having this discussion. I have simply put forward and idea that I think could help. Pouring 1000’s of litres of this byproduct either into rivers or over the ground and contaminating the environment isn’t the answer to this problem and I’m not saying that my idea is the answer either, but it’s a better idea than pouring it into the sea to contaminate our environment. If what is said in this article is true, that this byproduct is so toxic, then mixing it with lime to help balance the PH and then turning into a solid with cement could be a better way of controlling the contamination of this byproduct.
I am not a Scientist either or the producer of this byproduct that is contaminating my environment. Just someone offering an idea to a problem. Please feel free to come up with a better idea that is going to deal with the content of this article, not the Palm Industry.
Hello Bruno
Your comments to my message. I am simply providing and idea to what seems from the article to be a mayor environmental problem. The Olive Industry doesn’t seem to be able or want to deal with this environmental issue.
My idea is only for the liquid bi-waste and not the solids. The solids should be able to be composted easily and if needed, Lime added to balance the PH.
Hello Katherine,
You appear to have a very similar problem as the Palm Oil Industry has in processing their waste streams. We have a natural composting system that turns solids and waste liquids into a valuable fertilizer. I have no knowledge of the chemical composition of the material in the Olive Industry, but plant material of any kind can be efficiently and effectively composted simply by providing naturally occurring microorganisms with a suitable environment. Our system simply does that and it works with Palm Oil.
Hi Catherine
I sell machinery for stabilizing soft and contaminated ground. This equipment is also used to turn Liquid Chemical Waste into a solid form for safe landfill disposal. In short the chemicals are stirred with lime and then with cement. This turns the liquid to a solid form for safer disposal.
This same method could be used for the byproduct in the Olive Industry. Let me know your thoughts.
Regards
Ken Borg
+6421635577
ken@slashbuster.co.nz
http://www.slashbuster.co.nz
New Zealand
^ Ken,
thats sounds like a very stupid & bad idea.
your cement ( & lime) have a very high energy input/eco-footprint; and you’re about to make a compostable /reusable/organic source of many things, into a solid almost eternal problem. Why make a problem where there is not realy one,
your proposition is not a solution but an extra problem.
I’m sure some usefull products can still be extracted from that Olive waste and some can be used in or as animal feed, further there are ( especially for the less wet parts an abundance of possibilities in biochar production together with the kernels( with energy recuperation), and/or composting/digesting and turn it into fertilizer. No need to turn a little organic waste problem into a monstrous giga-sized concrete pyramid that may last centuries. The time of end-of-the-pipe-solutions is far behind us, it’s so last century.
Can’t believe there is a real problem with a food by product,
probably it’s only Laziness, lack of regulations, lack of knowledge/insight and maybe to many very small operators.
Regards Bruno M.